Dry Syrup Powder Filling Machine

Dry Syrup Powder Filling Machine
Automatic Monoblock Dry Syrup Powder Filling with Eight Head ROPP Cap Sealing Machine is a Compact machine used for filling and sealing of Dry Syrup in bottles. 

The incoming dry container (sterilized and siliconised) are fed through the infeed Turn Table with suitably guided on the moving delrin flat conveyor belt at the required speed for feeding to the feed worm for correct spacing between two bottles and get enter into the infeed starwheel, which will be transferred below funnel, 16 nos. of funnel is mounted on round plate and powder filling head is mounted from centre pipe, which gives the flexibility to adjust position of wheel as per requirement and consumes less space on machine. Machine will be having a lifter assembly on base of bottom plate, when bottle come below funnel, bottom platform will lift the bottle and insert the bottle tight fit inside funnel. 

The sterilized powder is stored in to powder hopper is agitated by pair of mechanical agitators for maintaining consistency and uniform bulk density, powder wheel rotates at the pre determined speed below the powder hopper with practically no clearance. Powder wheel consist of Piston in each port and behind the powder wheel vacuum plate is provided there is no clearance between powder wheel and vacuum plate due to back spring pressure. Precise volume of powder is sucked in to the port of powder wheel during vacuum according to the piston length different fill size can be achieved. The excess powder is doctored off by a doctor blade, now doctor blades can be adjusted from outside also without removing powder hopper. When powder wheel indexes further and remain in the port due to the vacuum till it reaches just vertical position. The time dose of Compressed air, sterilized low pressure air or Nitrogen Gas sequentially flushes out powder from the port of powder wheel in to the funnel. Funnel will be equipped with square rod to break the solid slug of powder and powder will start to fill inside bottle, which is moving along with funnel. In this model Bottle is getting around 5 to 6 second filling time. Bottles further move with funnel and reaches to exit starwheel, which is infeed starwheel for eight head ROPP cap sealing machine, while rotating with starwheel bottle picks up the cap from exit end of chute, ROPP caps kept in orientation unit, automatically orient caps in right direction before entering into delivery chute. And Bottle is entering below the sealing head, consist of total four rollers. Two rollers properly Skirts, Spins and Seals the cap and simultaneously another two roller performs perfect threading according to bottle neck diameter. After sealing operation, sealing head moves upward with help of cam and bottle enters into exit starwheel. Move further on conveyor belt for next operation.